Since 1991, Never Summer has made their snowboards in Denver, CO, steadily growing into one of the premiere snowboard manufacturers on the planet. Tucked away in an industrial section of northeast Denver, the Never Summer factory churns out 26,000 Never Summer snowboards, along with Icelantic and Fat-ypus skis, and High Society skis and snowboards. They also manufacturer their own line of longboards in the same factory. The factory is a constant buzz of energy as nearly 70 employees move snowboards, skis, and skateboards through the manufacturing process.
The timelapse above captures the major steps from start to finish (listed below) in the construction of a Never Summer snowboard. Clips were captured during a two hour tour of the factory, using the Hyperlapse app on a iPhone 6S mounted to a tripod.
HOW TO MAKE A NEVER SUMMER SNOWBOARD IN 32 STEPS
- Cut out the side cut radius into core block
- Cut sidewall material to width
- Attach sidewall to core block
- Section core block (cut down to individual boards)
- Router shelf in sidewall for metal edge
- Drill holes for inserts
- CNC core taper
- Die cut tip and tail shape
- Die cut tip fill
- Attach tip fill
- Measure and map out cores for composites (construction)
- Cut materials to length (carbon fiber, fiberglass, rubber, top sheet)
- Die sublimate PBT top sheet
- Attach a sheet of protective tape over the top sheet to prevent damages in production
- Cut UHMW base material colors to length
- Die cut graphic into base material
- Assemble and attach dies together
- Router shape of board into base material
- Bend edge to shape/side cut
- Attach metal edge to base
- Prep cassette for base
- Layup and press board
- Cut side flashing with band saw (trim board out)
- Remove tip excess (flashing) with jigsaw
- Locate and drill out inserts
- Top sand
- Side edge grind
- Tip and tail grind
- Base grind
- Hot wax
- Buff
- Peel protective tape
- Final Inspection
THANK YOU TO NEVER SUMMER FOR LETTING US TAKE A PEEK BEHIND THE CURTAIN!
Learn more about Never Summer at neversummer.com